Our company was founded in 1999 by Larry Lukis, a successful entrepreneur and computer geek who wanted to radically reduce the time it took to get injection-molded plastic prototype parts. His solution was to automate the traditional manufacturing process by developing complex software that communicated with a network of mills and presses. As a result, plastic and metal parts could be produced in a fraction of the time it had ever taken before.
EVCO Plastics has many years of experience as a custom plastic insert molder.
Plastic injection insert molding is a plastic injection molding process in which thermoplastic material is molded around an insert piece or pieces placed in the plastic injection molding cavity, resulting in a single strongly bonded, integrated assembly, with the insert or inserts encapsulated by the plastic. Inserts can be metal, plastic, ceramic or just about any substance that can withstand the plastic injection molding process.
Insert molding is an injection molding process that starts placing metal into the mold, then the mold cavities are filled with molten plastic. Once the plastic has cooled, the inserted parts are firmly bound to, and integrated into, the plastic parts. Inserts can be steel, screw brass, magnets, Aluminum, or just about any substance that can withstand the injection molding process. Insert molding is a lower-cost alternative to other manufacturing methods.
Ferriot Inc. is a full-service contract manufacturer, an injection molding company, and a molder of engineered resins. Privately held since its founding in 1929, Ferriot currently has over 150 employees, including veteran engineers and skilled technicians of the manufacturing and molding industry.
As an expert custom Swiss-screw machined parts manufacturer, Crescent Industries uses CNC automated equipment and highly skilled journeyman and machinists to produce custom, complex precision components.
We have invested in CMMs which are located in our tooling facility to perform quality inspections during the machining process to verify precision and accuracy. Producing inserts of materials that include: aluminum, brass, copper, stainless steel, plastics, steel, titanium, and exotic materials.
Insert molding is a process that requires an insert, typically metal, to be pre-placed in the tool for injected plastic to flow around. Encapsulating the insert with plastic creates a single molded plastic piece that’s generally stronger than one created using secondary assembly. Loading the insert into the mold is accomplished using manual handloads or automation. Automation minimizes human error, improves efficiencies, and ensures optimal cycle times.
Falcon Plastics is committed to engineering, manufacturing, assembling, and distributing products in the leanest, most effective way. As a mid-to-high volume custom molder, we have the capacity to manufacture and deliver the highest quality parts, on time, every time. Request a quote today!
The main use of insert molding is to create a strong and reliable molded part with a very low investment of money and time. This process helps to reduce assembly and labor costs. Also, it allows manufacturers to benefit from increased design flexibility without having to compromise on the structural integrity of the part. The reduced labor cost and the excellent quality control make it one of the best and least expensive methods to manufacture lightweight and compact parts that are reliable, durable, and fully functional.
Custom plastic injection molding technology and plastic manufacturing have developed innovative methods to incorporate different sets of materials into the same tooling process. Known as thermoplastic injection insert molding, this process allows for materials like metal, rubber, and other types of thermoplastics to be inserted into the injection cavity prior to injection.
LTM Plastics has been a leading provider of quality custom plastic injection molding services since 1977. Our team is made up of experts who work hard to make sure your project gets the attention it deserves.
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