Thin Wall Injection Molding
Revolutionize Plastic Manufacturing with Thin Wall Injection Molding
Thin wall is considered as plastic parts with a wall thickness of less than 1 mm. The demand for plastic parts that are lighter weight and engineered for increased strength using less plastic material have made thin wall molding a sought-after capability. Molding incredibly thin wall products requires filling the mold cavity fast, very fast.
The process requirements for thin wall plastic injection molding are different than those for standard plastic injection molding, with the need for higher pressures and molding speeds, faster cooling times, and modifications to part ejection and gating arrangements.
High speed injection machines, servo robotic systems, well-designed thin wall plastic injection molds, proper products design and material selection are all very critical to success to making thin wall injection molding products.
Turnkey Thin Wall Injection Molding Solution
From DFM to Automation Thin Wall Injecion Prouction
We offer a comprehensive DFM (design for manufacturing) assessment to ensure the optimum balance between effective manufacturing and the best possible 3D design for your thin wall injection molding products.
■ Incorporate design for manufacturability right from the start
Add Amazing Plastics’ expertise and attention to detail into your existing design team with during the important planning and design phases, for benefits including:
■ Tap into full expertise to optimize product and manufacturing solutions■ Incorporate design for manufacturability right from the start
■ Eliminate potential problems early on, through our experience and technology
■ Reduce development time
■ Quality and optimal performance mold
■ Quality and optimal performance mold
Custom Thin Wall Products Specialist
Our engineers will go through your part designs and material selection with you thoroughly, and if there’s any need for changes our experts will suggest improvements.
We encourage early design consultation to optimize your design, save you money, and find ways to gain a competitive advantage for your product.
■ Reduce design changes after mold finished
■ Reduce cycle time by design
■ Properly located and sized gates
■ Properly Material
■ Optimize mold design
Thin Wall Injection Molding Critical Points to Success
We will expand your manufacturing capabilities through the use of the latest thin wall injection molding technology and our industry expertise. Our experience in the design, creation, and implementation of thin wall injection molds will enable you to produce higher quality products more cost-effectively and efficiently. Here is the key points that we summarized about thin wall injection molding products manufacturing according to our experience:
■ Advanced Conformal Cooling System
■ Cycle Time Optimization
■ High Speed Injection Machine
■ Reliable Mold Design & Making
■ Servo Automatic Assist System
■ Mold Core Material, Gate Location etc.
■ Hot Runner
■ Material Selection
■ Scientific Molding
Our Core Capabilities
We have some of the best and brightest professionals in the plastic molding industry. You can trust us to work alongside you to find creative thin wall injection molding design solutions that maximize both the quality and optimize production efficiency of your thin wall plastic products, potentially saving you cost in the process.
■ High Speed Machine & Automation
Thin wall molding requires injection molding machines that have the ability to generate high injection speeds, and high injection pressures, are repeatable and are rigid enough to be reliable for the long term. Automation allows us to minimize labour, increase efficiency, control quality.
■ High Quality Mold
The injection mold needs to be strong enough to withstand high cavity pressures, clamp tonnages and production rates. The mold cooling system design must be optimized so that heat is extracted quickly. Just having thin walls on a part is not enough to get fast cycle times.
■ Scientific Reliable Molding
Process parameters play a vital role in successful thin wall molding. To produce quality parts the process needs to be fine-tuned as the operating window for parameter settings is very narrow.
Advantages of Thin Wall Injection Molding
We will expand your manufacturing capabilities through the use of the latest thin wall molding technology and injection molding industry expertise. Our experience in the design, creation, and implementation of thin wall injection molds will enable you to produce higher quality thin wall products more cost-effectively and efficiently. thin wall injection molding benefits inclduing:
● Reduced plastic packaging and plastic components weight
● Less plastic material (save costs)
● Lower whole component cost
● Design Freedom
● Expanded packaging design options
● Faster production speed, increased productivity
● lower production cost
● Quicker turnover
Applications of Thin Wall Injection Molding
● Food packaging
● Plastic housing
● Medical disposables
● Consumer products
● Plastic containers and lids
● Electronic housings
● Office Porducts
● Device components parts
With over 20 years of experience, Amazing Plastics is a leader in using thin wall injection molding. We have partnered with many OEM in developing sustainable thin wall injection molding solutions that weigh less, use less material and have a lower overall part cost.
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